Folding Cartons for Label Converters Master Class
Folding Cartons for Label Converters Master Class
16 September 2025
As label converters diversify into new packaging formats, folding cartons present a valuable opportunity for growth. This in-depth master class is designed specifically for label printers looking to expand their capabilities and tap into the dynamic world of paperboard packaging.
Attendees of this Label Academy Master Class will explore key differences between label and carton production workflows, learn about equipment and tooling requirements, and gain insights into supply chain and sustainability considerations unique to carton packaging.
Tickets
- 01:00 PM - 02:00 PM
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Networking Lunch
- 02:00 PM - 02:30 PM
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Session 1: The Folding Carton Opportunity
Session Summary
- Understand the global folding carton market’s value, growth projections, and key end-use sectors driving demand.
- Learn how the folding carton supply chain is organized, brand-owner expectations, and how it compares to the label industry.
- Discover where label converters can add value, leverage existing technology, and differentiate in a competitive market.
Speakers
- 02:30 PM - 03:00 PM
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Session 2: Flexo for Folding Carton Production
Session Summary
- Explore how inline flexo compares to traditional offset and sheetfed workflows for carton production.
- Understand the types of carton jobs best suited for inline flexo and where it delivers the most ROI.
- Learn about press configurations and how to adapt label press knowledge to carton production.
- 03:00 PM - 03:30 PM
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Session 3: Digital Opportunity
Session Summary
- Discover where digital shines in the folding carton space — short runs, personalized packaging, rapid prototyping — and how it aligns with shifting brand demands.
- Get an overview of leading digital press platforms for carton production, from sheetfed to roll-to-roll.
- Learn how to leverage your existing digital label expertise, workflow automation, and color management in the transition to digitally printed cartons.
- 03:30 PM - 04:00 PM
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Coffee & Networking Break
- 04:00 PM - 04:30 PM
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Session 4: Converting Essentials
Session Summary
- Get familiar with the die-cutting, creasing, and folding-gluing technologies used in carton production, and how they differ from label converting systems.
- Understand how carton structure, substrate choice, and design impact the efficiency and quality of finishing processes.
- Explore how modern gluing and finishing lines are evolving to handle shorter runs, faster changeovers, and more complex carton designs.
- 04:30 PM - 05:00 PM
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Session 5: Folding Carton Materials
Session Summary
- Explore the key substrates used in folding carton production, and how they impact print quality, strength, and sustainability.
- Learn how different substrates behave on flexo and digital presses, including ink adhesion, drying, and die-cutting considerations.
- Understand how recyclability, fiber sourcing, and evolving regulations are shaping material choices and brand expectations.
- 05:00 PM - 05:30 PM
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Session 6: Inks, Coating and Laminates for Optimal Decorative Effects
Session Summary
- Understand the performance of flexo and digital inks on carton substrates, including adhesion, coverage, and special effects like soft-touch and high-gloss finishes.
- Learn how converters are moving away from traditional laminates in favor of recyclable, mono-material solutions, like functional barrier coatings and overprint varnishes.
- Explore emerging coating technologies that offer protective and decorative benefits, while eliminating the need for film laminates to support recyclability and circularity.
- 05:30 PM - 06:00 PM
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Session 7: A Converter’s Journey to Folding Carton
Session Summary
- Discover the steps taken to move from label converting to folding carton production, including changes in equipment, workflows, and team expertise.
- Learn how to identify new market opportunities, attract folding carton clients, and leverage existing customer relationships.
- Gain insights into the key challenges faced, and how they were successfully overcome.
Dan Brunton
Managing Director